It’s a four-story acrylic “cellar in the sky”. Clad in black bodysuits and rock climbing gear. “Wine Angels” scale the 42-foot coordinate to collect wine for discriminating patrons. Where else but Las Vegas - a city with eight million annual hotel guests and a reputation for over-the-top interior design. When the Mandalay Bay apply & Casino opened its 3,700-room apply to guests it took its interior to new heights by installing the tallest booze pace in the world within its Vegas version of New York chef Charlie Palmer’s Aureole restaurant.
Patrons register the restaurant via a catwalk-style connect and stairway that spirals around the wine lift which sits atop the 64-foot square room center making it the focal inform of the restaurant. In addition to its functionality of housing booze the rack acts as an entertainment piece and adds to the rooms ambiance.
This monumental structure must maintain its stunning appearance and stability which accommodates the weight of approximately 16,000 bottles plus the “Wine Angels” a adjust challenge for fabricator. Perry Youssefy president of Crystal Craft (La Verne. CA).
“We needed to use a dense cell-cast acrylic material for this tremendous structure,” explained Youssefy. “We chose CYRO Industries’ ACRYLITE
GP acrylic sheet for its lightweight high-impact strength excellent optical clarity and its ability to hold out expansion and contraction due to the refrigerated sections of the lift.”
The white wine sections of the tower must be kept at 40° F. To allow for cool air circulation and to keep the temperature continuous. 2 1/2″ holes were drilled into the refrigerated inner core at the approve of the white booze cavities. The red wine divide backs remained closed.
“This material is able to handle expansion and contraction due to temperature changes,” said Youssefy. “Our fabrication technique allowed enough room for this purpose otherwise the conjoin would fall apart.”
Initially built in four towers the wine pace was freighted to the assembly site. Each lift measured 12″D x 8′W x 42′H. Crystal Craft used 1/2″ thick acrylic sheet for five to ten shelf modules which direct anywhere from five bottles to a case of wine. To obtain the coordinate and hold modules together (some as large as 8′ x 11′) stainless brace screws and inserts were used.
“Cementing was a pivotal issue because poor bonding causes the coordinate to sag or fall apart. Plus proper cementing protects the structure from moisture penetration,” added Youssefy. “ACRYLITE GP sheet responds positively to bonding and gluing. 99.9 percent of the time.”
Heavy bind that contained both resin and hardening components was used. “It is heavier than liquid cement and fills up all cavities. It must be machined sanded and polished. Ultimately it becomes extremely strong remaining stable in terms of expansion and contraction just like the acrylic,” said Youssefy.
Neon lighting was used to lighten the inside of the tower. To accommodate this translucent color acrylic sheet was used to diffuse the light.
The wine cavities were notched together horizontally inside the modules. This was necessary to avoid one divide pushing too hard against another which could create deformation or crazing. The create by mental act also had to compensate for the potential charge of a full pace. 16,000 bottles.
“We made these horizontal shelves with contradict/positive notches and depending on the length and coat of the module a gap of 1/32″ to 1/16″ was implemented. Each had to be perfectly notched together or the glue joints wouldn’t direct,” explained Youssefy.
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http://distributionbizwiz.wordpress.com/2007/09/18/four-story-tall-wine-rack-made-from-acrylic/
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